Four hundred years after Gutenberg’s death, “metal type” was still being made the way he made it. Using files and gravers, a steel rod was cajoled into the shape of a backwards letter; this steel ‘punch’ was struck into a brass blank, called a ‘matrix,’ which would serve as a mold for the casting of individual pieces of lead type. (The term ‘lead type’ is a convenience: the material of printing type is more accurately called ‘type metal,’ as it contains a special typefounders’ blend of lead, tin, and antimony.)
This elaborate pas de cinque requires five different materials, each chosen for a different metallurgical property. Steel’s tensile strength helps it hold small details and resist the blow of the hammer; the malleability of brass makes it a good candidate for receiving the steel; lead, cheap and abundant, has a low melting point; tin is more fluid than lead when molten (yet more durable than lead when it hardens); and antimony is highly crystalline, giving printing types more crisply defined edges.
The few typefaces that have departed from this process have done so for very good reason. Common were large typefaces that would have been impractical to cut in steel (and impossible to strike into brass) which were instead made as wood forms, which were pressed into sand molds from which metal type was cast. But a lingering mystery are the Chalcographia in the collection of the Enschedé foundry in Haarlem, said to have been made with ‘brass punches.’ James Mosley corrects the record on his Typefoundry blog, explaining the types’ unusual gestation through a convoluted five-part process. The photographs, like the types themselves, are marvelous. —JH